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Ⅰ. Mold opening direction and parting line of injection mold design <br> <br>At the beginning of the design of each injection product, the mold opening direction and parting line should be determined first to ensure that the core-pulling slider mechanism is minimized and the influence of the parting line on the appearance is eliminated. <br> <br>1. After the mold opening direction is determined, the reinforcing ribs, buckles, protrusions and other structures of the product are designed to be consistent with the mold opening direction as much as possible, so as to avoid core pulling and reduce seam lines and prolong the life of the mold. <br> <br>2. After the mold opening direction is determined, an appropriate parting line can be selected to avoid undercuts in the mold opening direction, so as to improve the appearance and performance. <br> <br>Ⅱ. The demoulding slope of the injection mold design <br> <br>1. Appropriate demoulding slope can avoid product pulling (pulling). The demoulding slope of the smooth surface should be greater than or equal to 0.5 degrees, the surface of the fine skin (sand surface) should be greater than 1 degree, and the surface of the coarse skin should be greater than 1.5 degrees. <br> <br>2. Appropriate demoulding slope can avoid product top damage, such as top white, top deformation, and top rupture. <br> <br>3. When designing a product with a deep cavity structure, the slope of the outer surface should be larger than the slope of the inner surface as much as possible to ensure that the mold core is not offset during injection molding, obtain a uniform product wall thickness, and ensure the material strength of the product opening. <br> <br>Ⅲ. Product wall thickness of injection mold design <br> <br>1. All molding plastic types have a certain range of wall thickness, generally 0.5~4mm. When the wall thickness exceeds 4mm, it will cause the cooling time to be too long and cause shrinkage and other problems. Consider changing the product structure. <br> <br>2. Uneven wall thickness will cause surface shrinkage. <br> <br>3. Uneven wall thickness will cause pores and weld lines. <br> <br>Ⅳ. Reinforcing ribs for injection mold design <br> <br>1. Reasonable application of reinforcing ribs can increase product rigidity and reduce deformation. <br> <br>2. The thickness of the reinforcing ribs must be ≤ (0.5~0.7) T product wall thickness, otherwise the surface will shrink. <br> <br>3. The single-sided slope of the reinforcing rib should be greater than 1.5° to avoid top injury. <br> <br>Ⅴ. Fillet of injection mold design <br> <br>1. Too small rounded corners may cause stress concentration in the product such as insert molding electronics, resulting in product cracking. <br> <br>2. Too small fillet may cause stress concentration in the mold cavity, resulting in cavity cracking. <br> <br>3. Setting a reasonable rounded corner can also improve the processing technology of the mold. For example, the cavity can be directly milled with an R cutter to avoid low-efficiency electrical machining. <br> <br>4. Different rounded corners may cause the movement of the parting line, and different rounded corners or inclinations should be selected according to the actual situation. <br> <br>Ⅵ. The injection mold design hole <br> <br>1. The shape of the hole should be as simple as possible, generally round. <br> <br>2. The axial direction of the hole is the same as that of the mold opening, which can avoid core pulling. <br> <br>3. When the aspect ratio of the hole is greater than 2, the drafting slope should be set. At this time, the diameter of the hole should be calculated according to the minor diameter size (maximum solid size). <br> <br>4. The length-diameter ratio of blind holes is generally not more than 4. Anti-hole pin punching and bending. <br> <br>5. The distance between the hole and the edge of the product is generally greater than the aperture size. <br> <br>As a plastic die maker in china, we will do our best to meet all the needs of customers. <br> <br>If you want to know more kinds of injection moulding products, please visit our website.

There are two templates on the injection molding machine, one does not move, called fixed template; the other can move, called moving template. The mold is fixed on the two templates by screws and pressure plates respectively. When the mold is opened, the movable platen of the injection molding machine moves, thereby driving the mold to open. <br> <br>After the mold is manufactured, injection molding is carried out, the injection molding machine is loaded, and the product is started. However, there are many models of injection molding machines, and each injection molding machine has its own parameters. For plastic die maker in china, the injection mold design must be able to meet the requirements of the injection molding machine model provided by the customer, otherwise it will not be able to produce. <br> <br>There are many design parameters of the injection molding machine. The following focuses on several parameters related to the mold. <br> <br>1. Injection volume of injection mold design <br> <br>The injection volume is the maximum mass value (or volume value) of the melt that the injection molding machine can inject at one time during production, which represents the maximum injection capacity of this type of injection molding machine. The amount of melt used in the design of an injection mold is smaller than the injection volume of the injection molding machine. Otherwise, the product like insert molding electronics is dissatisfied and cannot be produced. <br> <br>2. Clamping force of injection mold design <br> <br>What is at stake is the pressing force of the injection molding machine on the template when the mold is closed. The clamping force required by the molded product during molding must be less than the rated clamping force of the selected injection molding machine. Otherwise, the melted glue will easily run away from the parting surface, resulting in flash. <br> <br>3. Tie rod spacing for injection mold design <br> <br>There are four tie rods in the dead corners of the fixed platen and the movable platen of the injection molding machine. Their function is to ensure that the injection molding machine has sufficient strength and rigidity, and at the same time is responsible for sliding the template. But it tends to limit the overall size of the mold, because the mold is installed from the middle of the tie rod. <br> <br>The dimensions of the mold cannot be larger than their corresponding tie rod spacing at the same time. If the length of the mold exceeds the tie rod spacing, check whether the mold is hoisted into the tie rod workshop by rotating. If the rotating hoisting cannot be carried out, only the mold size can be changed. , or replace the injection molding machine. <br> <br>4. Nozzle size check for injection mold design <br> <br>The nozzle head of the cheap injection molding machine is generally spherical. When selecting the sprue sleeve, the spherical radius of the sprue sleeve should be consistent with the spherical radius of the nozzle. In order to prevent the high-pressure melt from overflowing from the contact gap between the nozzle and the sprue sleeve, generally the ball radius of the sprue sleeve should be larger than the nozzle ball radius, and the size of the small end of the sprue should also be slightly larger than the size of the nozzle hole, so that the nozzle can be Sprue sleeves are easy to align. <br> <br>As a plastic mold tooling company, we will do our best to meet all the needs of customers.

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