All About Corrugated Material & Packaging Boxes


An Overview of Corrugated Packaging Boxes

The traditional cardboard boxes contain three layers of fiberboard in their design.

The outer layers are known as linerboards. While the thin, wavy layer of papers between the linerboards is known as flute.

Sometimes corrugated sheets can be doubled through the combination of different fluting types to offer additional protection for products.


The Corrugated Material Packaging Industry

If you need to ship huge quantities of packaging boxes or deliver just a few items. Doing it in customized corrugated boxes is a great choice most of the time.

Corrugated packaging's popularity is due to its strength as well as its strength and flexible nature.

You can be sure that the items inside will be secure in this container. Corrugated boxes for packaging can be made in an approach that is suitable for any product's requirements.

The corona-related pandemic has increased the use of this packaging by online companies across the world.

Corrugated packaging is employed often in the retail business and is becoming increasingly popular as sales from e-commerce increase.

According to the 2021 statistics the online retail industry is predicted to include 2.14 billion users. This trend upwards will lead to a greater demand for packaging made from corrugated materials.


Let's take a take a look at some papers which are used in the creation of customized corrugated packaging boxes.


Types of Paper Liners


Kraft Liners

Kraft paper is of high-quality as well as being strong and long-lasting. This is because kraft contains 70 percent to 80% of virgin chemical pulp, which results in top quality. It's the most environmentally friendly relative to all different types of paper available. But, it's also one of the most expensive.

Brown Kraft" vary in the natural brown hue based on a variety of factors during the process of manufacturing

White Top Kraft" is extremely durable and is cost-effective. It provides excellent texture for imprints

Mottled Kraft" is identical to White Top Kraft, but it has a mottled appearance.

Fully Bleached White is an all-white Kraft liner. It's natural-looking by using another bleaching process. The process results in an unnatural white surface. It's not the most green.


Test Liners

It is also less expensive than Kraft.

Recycling-fiber content is also massive and can result in less durability for the paper liner. More recycled fiber also make test liners harder for printing on. This makes the use of Test paper a typical procedure as the inside linerboard in corrugated boxes for packaging.

*Test 2 can be described as a liner sheet which is recycled

* While Test 3 is a fully recycled liner

*White Top is a liner made from recycled materials that's coated with white

* Oyster is an experiment liner that has an uneven surface

Flutes Grades

The fluting of corrugated boxes for packaging is a reference to the arches sandwiched in behind the linerboard.

These flutes are made from paper. There is a difference in how they are made is in the way they are built.

Flutes are basically liner board which have been cut into a corrugated design.


Let's look at some choices for thickness.

Three walled volume increases in this instance. It is made up of four sheets of linerboard with 3 corrugated fiberboards between. Ideal for handling heavier loads up to 300 pounds!

The linerboard is the "face for the sheet of fiberboard. The sheets are then glued.

The single walled version is a popular It's the fluted fiberboard between two linerboard sheets. They are lighter, and are among them are "weaker" options too.

Double-walled: It uses three sheets of linerboard, and two corrugated fiberboards, as opposed to a single sheet.

Single-faced The fiberboard is single-faced attached to one linerboard sheet that is flat and displays the fluting of one side.


Advantages of Corrugated Packaging

Corrugated cardboard as well as packaging boxes made of it have enjoyed an enormous amount of popularity. It's due to the myriad of advantages they provide, with lower production costs.

The main motives for this popularity are:

Protection: Corrugated materials are certainly one of the most ideal packaging options for products to be shipped. It is able to withstand the impact, and cushion the product to provide protection from damage and support.

Durability Corrugated boxes are strong both in construction and by the environment. They are resistant to a lot of shocks and pressure. Additionally, they act as a protection against elements that are placed within.

Sustainability and the environment is a growing issue and a major concern in recent times. Fortunately, corrugated boxes for packaging are made from recycled fibers. These boxes can also be recyclable. This makes them an appealing choice for environmentally friendly packaging.

Customization Possibilities: Myriads of options are available for raw materials and their environmental-friendliness in the corrugated industry. Corrugated boxes are among the most suitable materials for companies seeking bespoke packaging and printing.

It is easy to modify them in accordance with your preferred dimensions and shapes. Also, you can print graphic designs over the surfaces.


Let's look at a few areas where corrugated packaging containers are perfect for:

Industries profiting from custom corrugated packaging boxes

Many industries have made use of corrugated packaging, particularly the e-commerce companies.

Based of the measurements, design and the size of the package selected, the shipping and mailing is a breeze.

Corrugated cardboard boxes and corrugated ones stand up to damage and wear of transport. This makes them the safest alternative.

Online retailers are taking advantage of a large amount of advantage of corrugated packages. Particularly during the time of the pandemic, that left people homeless in their homes across the world. As a result, the number of online stores has increased exponentially. Businesses are now using full-fledged corrugated packaging to make sure their goods arrive in pristine quality.

Additionally, corrugated boxes for packaging are extremely versatile when it comes to printing them. In this way, mailers that come from various brands in the mail can be distinguished for customers.

Corrugated is also great to show a sense of that you are responsible to the environment. Because of their environmentally sustainable nature.

Today, customers are shifting their trust to brands who demonstrate commitment to protecting Mother Nature by using environmentally friendly packaging such as corrugated boxes for packaging that are custom-designed.

When you select sustainable packaging such as corrugated boxes, your company will build trust. It also communicates your brand's values to customers , who will in turn appreciate it and will be loyal to your brand.

Corrugated packaging allows you to connect with customers with their emotions while helping nature. The boxes are sustainable and recyclable, offering a great design. This will help you will be able to plan your brand's success for the next 10 years.

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