Metal Printing and Coating Online Production Line Monitoring

The production line monitoring technology is suitable for metal printing and coating production line, which greatly improves the yield and reduce metal sheets waste. Metal sheets are an expensive material and early detection of damaged coating and contaminated margin reduces ma-chine stops and waste cans in welding lines. The production line monitoring system ensures short setup times and increases production efficiency – start the print run with 100 % defect-free material.

Production Line Monitoring Speeds Up Production
A production line monitoring system can do the following to speed up production with 100 % Pre-Press Coating Control:
Remove damaged sheets before the decoration process starts
Automatic measurement of dimensions during setup and production
Prevent misregistration defects with in-line margin detection

Production Line Monitoring Improves Efficiency
A production line monitoring system can do the following to improve efficiency in metal sheet decoration:
Reduced machine setup time
Early alarms prevent evolving defects
Eject waste sheets within configurable defect parameters
Restored job requirements enable fast machine-ready

Metal Printing and Coating production line monitoring Strengths
100 % Quality Control Throughout Entire Metal Packaging Production.
The production line monitoring can maximize yield while exceeding customer expectations.
100 % Quality Inspection Supports Faster ROI

For more information about production line monitoring solution, please feel free to contact us!

RUIYUAN, as one of the most excellent offset printing machine manufacturers, offers a wide range of china offset printing machine for you to choose from.
#production#line#monitoring#solution
https://www.ruiyuanpress.com/p....roducts/metal-printi

Drying Oven

As one of the professional industrial drying oven manufacturers in China, RUIYUAN continues technological innovation to create the best value for all customers and provides a suitable industrial drying oven price. We have the best industrial drying oven design and drying oven for sale. RUIYUAN's conventional oven for drying is mainly used to dry after the metal printing or coating. Fast and gentle heating stages and effective cooling have always been the benchmark for paint drying ovens. Reliable and damage-free drying are guaranteed even at high speeds. This efficiency can be enhanced with RUIYUAN's conventional plate drying oven.

Industrial Drying Oven Specification
CONFIGURATIONS 27M 30M 33M
Maximum speed 6000 sheets/h 6000 sheets/h 6000 sheets/h
Minimum oven working temp 230℃ 230℃ 230℃
The length of oven 27m 30m 33m
The total length of equipment 42.95m 45.95m 48.95m

Time for sheets baking in baking zone
Speed of 4800 sheets/h 10minute 11minute 12minute
Speed of 5100 sheets/h 9.4minute 10.3minute  11.3minute
Speed of 5400 sheets/h 8.9minute 9.8minute 10.7minute
speed of 6000 sheets/h 8minute 8.8minute 9.6minute
Maximum sheet size 1143x965mm 1143x965mm 1143x965mm
Minimum sheet size 710x508mm 710x508mm 710x508mm
Sheet thickness standard  0.15-0.4m 0.15-0.4m 0.15-0.4m
Fuel LPG LPG LPG
Cooling zone 4.66m 6.96m 6.96m
Quantities of heating chamber 2 2 2
Cooling zone air intake volume 50000m³/h 50000m³/h 50000m³/h
Cooling zone air outlet volume 55000m³/h 55000m³/h 55000m³/h
Air supply: not exceed 4500m³/h 4500m³/h 4500m³/h
Front exhaust air volume  about 10000 m³/h about 10000 m³/h about 10000 m³/h
Rear exhaust air volume about 4000 m³/h about 4000 m³/h about 4000 m³/h
Total power consumption about 58.1 kw about 64.1 kw about 75.1kw


RUIYUAN Industrial Drying Oven Features and Advantages
1) The wall panels on both sides of the industrial drying oven body are thickened to 150mm, The connection between the wallboard of the oven body and the above and bottom boards using Company's patented technology: embedded connection；Avoid coating and other volatile leakage pollution surface；
2) The drying room recirculating fan adopts frequency conversion speed regulation, to ensure that the drying room cycle temperature uniform conditions to reduce the buffeting, cooling for the air-cooled structure, after the delivery for 5 narrow-band structure, both sides of the narrow-band for adjustable；
3) The upper and lower guide rail of the industrial drying oven adopts the card connection structure, convenient for production, installation and replacement, And install the never off track device, use without worries；
4) Wickets conveyor using high strengthimitation imported chain, Insert design to increase the tilt Angle, our industrial drying oven has high wear resistance and dust –free;
5) Oven front drive adopts the latest design：the wall panels are designed to be linear and flat, convenient for users to take samples of iron; The iron inlet part of the front drive is designed with extension type, make the iron feed more stable at high speed, smoother;
6) Oven rear transmission adopts the latest planar transmission structure, avoid the workpiece out of the shelf conveyor belt produced by the shift,Thus affecting the quality of the product;
7) The front and rear conveyor roller of the industrial drying oven line using company's patented technology: synchronized timing belt transmission,Make the iron in and out smoother and smoother;
8) Ovens before and after the conveyor belt using the same industry unique anti-slip, special conveyor belt for abrasion prevention, And designed to the latest two-side adjustable, suitable for various specifications of iron;
9) Recycling fans and the front wind is designed for frequency conversion, which can be adjusted according to the thickness of the width of the appropriate air volume and exhaust gas volume, can enter low-speed insulation state when no workpiece, Energy ;
10) Oven burner uses original imported proportional control burner, designed to be enclosed. The air volume can be automatically adjusted according to the combustion air consumption, in order to reduce energy consumption;
11) Oven control electrical components are all imported famous brands, the drying room and the main machine electronic shaft and mechanical connection to the main machine is our responsibility;
12) Oven feeding and discharging are controlled by patented servo system, making the iron feed more stable at high speed;
13) The cooling zone of the industrial drying oven is added with stainless steel and anti-corrosion cleaning protective guard
14) Equipped with high flower iron frame, suitable to walk up to 980mm, using low carbon flat steel production, nickel plating with chromium technology, double-sided laser welding technology.
15) Increase the rear exhaust air preheating flower rack device. The heat discharged from the air after the drying room is recovered to the lower part of the drying room to preheat the flower stand, thus achieving the effect of energy saving.
16) Increase the automatic detection function of stop combustion engine and motor.
17) The bridge of metal coating machine and drying room is lengthened to 2500mm to improve the leveling effect of the product.

Industrial Drying Oven Technical Performance
Our industrial drying oven guarantees the printing products reliable and damage-free drying even at high speeds
Multi-layer structure wallboard for fewer energy consumptions is offered with extra thicker boards within 150mm-220mm, 2-layer for top and bottom plate, and 3-layer for oven body.
Wickets used in paint drying rooms are coated with chrome. (Three times are nickels processing and the last one is coated with chrome) and hollow structured to facilitate more stable transmission and heat absorption.
Wickets conveyor of paint drying machines using high strength chain, the roller (our patented product) increased to 5 pcs/meter, it has high wear resistance and dust-free.

RUIYUAN, as one of the most excellent offset printing machine manufacturers, offers a wide range of metal decorating press for you to choose from.
#industrial#drying#oven#manufacturers
https://www.ruiyuanpress.com/p....roducts/heating-dryi

Wickets for Ovens

We can also provide various sizes and specifications of wickets for wicket oven with chrome plating, nickel plating, chrome plating, and zinc plating as surface treatment. TIG welding, riveting, or spot welding can be used. Pin specifications are 6.2 × 9.2mm, 6.7 × 9.8mm, 5.7 × 7.8mm, 8 × 9mm, pin height 49mm, 59mm, 89mm. Wickets using double-sided automatic laser welding new technology, the surface of nickel over chrome, and can choose energy-saving stainless steel hollow tubular flower frame.
Most importantly, our latest wickets of stainless steel hollow tube plus Teflon wheel save a lot of heat.

Wickets Specifications
Wickets specifications (mm) For the largest metal sheet (mm)
550×650 712×508
550×860 914×762
550×920 914×800
550 × 1000 with wings 1016×864
550×1045 with wings 1143×900
550×1075 with wings 1143×965

For more information about metal decorating printing and single colour offset printing machine, please feel free to contact us!
#wicket#oven
https://www.ruiyuanpress.com/p....roducts/wickets-for-

UV Drying Machine

The introduction of the LED UV multi-color system has revolutionized UV curing in the metal printing industry. One LED UV lamp is installed between two color units, and three LED UV lamps and one traditional mercury lamp are installed behind the final color unit of the uv drying machine. This can greatly improve the printing speed while ensuring curing efficiency.

UV Drying Machine Specification
UV Curing unit Technical Data
Machine Dimensions(mm) 2610x1680x1600
Maximum speed (sheets/min) 90
Maximum Tinplate Width (mm) 1200
Main power 50HZ,85KW
Configurations Standard Optional
Servo stacker √
Stacker √
Receiving machine stacker electrical sheet roller 0
Review stage 0
Stacker with dual-purpose electrical sheet roller 0

UV Drying Machine Technical Performance
UV drying machine is a cold light source, no heat radiation, no ozone generation, more environmentally friendly compared to mercury lamps
UV drying machine needn't preheat and is ready to use
Compact shape, compact structure, can be installed without moving the machine
Lower energy consumption, 50% energy savings

If you are looking for a reliable offset printing machine company, don't hesitate to contact us!
#uv#drying#machine
https://www.ruiyuanpress.com/p....roducts/uv-drying-ma

Tinplate Printing Machine

As a professional tin printing machine manufacturer, Ruiyuan provides high performence tin printing machine for sale. Tinplate printing packaging due to its good sealing, preservation, light avoidance, robustness, and unique metal decorative charm, determines that the tin sheet printing machine has a wide range of coverage in the packaging container industry, is the international general packaging varieties. Tinplate packaging decorated by our tinplate printing machine is full of innovation. Three-piece cans are often called tinplate three-piece cans, commonly used for food, beverage, dry powder, chemical products, aerosol products, and other canned containers. Contact us for more information of tin printing machine and other metal printing press.

Tinplate Printing Machine Advantages
Printing Quality Improvement
Dot reduction degree more than 98%
Value K: yellow (Y) ≥ 30%
Magenta (M) ≥ 34%
Cyan (C) ≥ 38% 
Black (BK) ≥ 45%

Precision Improvement
Overlapping line precision ≤ 0.02mm
Minimum adjustment precision automatic system 0.01mm
Single adjustment deviation ≤ 0.005mm

Field Density
Yellow (Y) for 0.85 ~ 1.15, 
Magenta (M) for 1.20 ~ 1.50, 
Cyan (C) for 1.30 ~ 1.60,
Black ( BK) for 1.60 ~ 1.90

Key Indicators
50% dot expansion rate of ≤ 15%; 
2% -98% printing dot step reduction
The highlighted part of the 2% dot is not lost 
Dark tone 98% dot does not paste plate

How Does a Tinplate Printing Machine Works?
A Tinplate Printing Machine is a specialized piece of equipment utilized for the purpose of imprinting designs or labels onto tinplate materials. These materials are commonly used in the packaging of various goods, including food items, beverages, oils, and more. The following is a detailed, professional explanation of its operation:
Design Input: The initial step involves the input of the desired design into the machine’s sophisticated computer system. This design could encompass a wide range of graphics, from company logos to detailed product information.
Ink Preparation: Subsequently, the machine is equipped with the necessary ink colors. Contemporary machines typically employ a four-color process (comprising cyan, magenta, yellow, and black), which has the capability to blend these fundamental colors to generate a broad array of additional colors.
Plate Preparation: The tinplate material is then introduced into the machine. It is generally supplied from a substantial roll and cut into the requisite sizes.
Printing: The machine proceeds to apply the ink to the tinplate material. This is frequently accomplished using a technique known as offset printing. In this method, the ink is initially applied to a rubber blanket and subsequently transferred onto the tinplate, resulting in a crisp, high-definition image.
Drying: Following the application of the ink, the tinplate is conveyed through a drying section. This ensures the ink is properly set and resistant to smudging.
Inspection: The printed tinplates are then subjected to a rigorous quality inspection. Any tinplates that exhibit printing errors are promptly removed.
Packaging: The final stage involves the packaging of the printed tinplates and their preparation for shipment.

Tinplate Printing Machine Applications
Tinplate printing machines are used for printing designs and patterns on tinplate sheets that are commonly used for making food and beverage cans, paint cans, aerosol cans, and other metal packaging. Some of the applications of tinplate printing machines include:
Food and Beverage Cans: Tin printing machine are widely used for printing designs and logos on food and beverage cans. The tin plate printing machine ensures that the printing is of high quality, durable, and resistant to scratches and other damages.
Aerosol Cans: Tin plate printing machine are also used for printing on aerosol cans. These cans are used for storing and dispensing a wide range of products, including household and automotive cleaners, air fresheners, and insecticides.
Paint Cans: Tinplate printing machines are used for printing on paint cans that are used in the construction and automotive industries. Tin can printing machine ensures that the printing on tinplate is of high quality, legible, and resistant to abrasion.
Metal Packaging: Tin printing machines are also used for printing on other metal packaging, such as metal drums and containers used for storing and transporting chemicals, oils, and other industrial products.

There are many offset printing machine manufacturers in china, but we are one of the best choices for you.
#tin#can#printing#machine
https://www.ruiyuanpress.com/p....roducts/tinplate-pri